United Brothers: Excellence in Steel Engineering
United Brothers Factory
Where Quality Begins in the Finest Details of the Wire
In the heart of Egyptian industry, with a vision reaching global markets, United Brothers stands as an integrated industrial powerhouse specializing in wire drawing, spring forming, and mattress unit assembly. We don’t just manufacture products; we set the technical standards for the raw materials that drive major metallurgical and construction industries. Through our investment in European technology and total control over the supply chain, we provide our partners with a true guarantee of durability, innovation, and logistical efficiency that exceeds expectations.
Our Production Philosophy
Integration for Excellence
We don’t just assemble components; we craft them from the ground up. Our integrated production cycle begins with processing raw steel rods and concludes with premium-grade products serving the mattress, furniture, and construction sectors. This vertical integration grants us absolute control over technical specifications and exceptional flexibility in fulfilling custom orders.
The Integrated Engineering Ecosystem
Factory Divisions
From Raw Wire to Finished Product
1- Wire Drawing Department
“The Foundation.. Where Precision Begins with Raw Material Quality”
The engine of our operations, transforming steel rods into high-precision wires with micron-level accuracy to ensure peak performance on your production lines.
Technical Capabilities
Production of precise diameters ranging from 1.00 mm to 5.00 mm.
Mechanical Diversity
Manufacturing Low Carbon and High Carbon Steel wires with tensile strengths from 400 to 2200 mm.
Smart Technology
Continuous drawing lines ensure molecular homogeneity, featuring mechanical descaling and smart cooling systems
Surface Finish
Options include lube-coated, bright, or galvanized wire, tailored to your application
2- Spring Forming Department
“The Engineering of Elasticity.. Giving Steel the Shape of Life”
In this stage, precision-drawn wires are transformed into advanced engineering solutions providing support and comfort across various industries.
Product Diversity
Production of Bonnell, Pocket, and Zig-Zag (Sinuous) springs for furniture, as well as specialized industrial springs for oil filters and home appliances.
Engineering Control
Automated German and Italian CNC machinery ensuring identical coil counts, heights, and Spring Tension.
Heat Treatment
All springs undergo an integrated Tempering process to eliminate mechanical stresses, ensuring a long lifespan without sagging or breakage.
3- Pocket Coil Department
“Smart Sleep Technology.. Luxury and Independent Support”
The specialized division for producing the world’s finest support systems for hospitality and orthopedic mattresses.
Structural Innovation
Each spring is individually encased in high-quality Non-woven fabric pockets using Ultrasonic welding.
Functional Performance
Providing complete motion isolation and customized Zoning to support the spine perfectly and silently.
Luxury Layers
Capability to produce Mini Pocket units with ultra-low profiles for use as premium comfort toppers.
4. Mattress Units Assembly Department
“The Integrated Engineering Framework.. The Thumping Heart of the Mattress”
The vital final stage where individual springs are transformed into a cohesive structural unit that forms the base of comfort.
Assembly Technology
Automated linking of spring units with Spiral Wire to ensure balanced pressure distribution and structural integrity.
Structural Strength
Reinforcing edges with robust Border Wire (up to 5.00 mm) to provide additional stability and prevent edge-roll.
Logistical Flexibility
Utilizing hydraulic Compression Systems to minimize international shipping volumes and optimize transportation costs.
5. Galvanized Wire Department
“The Shield Against Corrosion.. Robust Solutions Built to Last”
Providing maximum protection for metal products exposed to harsh environmental conditions.
Technical Process
Utilizing Hot-Dip Galvanizing lines to ensure a deep, cohesive bond between the zinc layer and the steel core.
Density Control
Adjustable zinc coating weights (from commercial to heavy galvanization) based on requirements.
Applications
Supplying the agricultural (greenhouses), security (barbed wire), and construction sectors with rust-resistant, high-luster wire.
Why United Brothers?
Our Production Standards
Vertical Integration
By manufacturing our own raw materials, we offer "Factory Direct" pricing with quality controlled down to the finest detail.
Technical Customization
Superior capability to produce diameters, lengths, and hardness levels "outside the standard norms" to match your innovations.
Smart Logistics
We utilize Roll-Pack & Compression systems to reduce international shipping volumes, saving transportation costs for our global clients.
Certified Quality
All operations are monitored by our in-house laboratory and comply with ISO international standards.
Your Trusted Partner from Blueprint to Final Product
Discover the technology that ensures your market edge and join our partners in over 20 countries.